Module 3 - Strategic case studies in practice
PL 12063/0073
CONFIDENTIAL
Batch Formula
3.2.P.3.2
Day Capsules The following table gives the batch formula for a 150 kg pilot batch of bulk Day capsule product.
3.2.P.3.2.1
Formula Quantity/kg
Quality Standard
Raw Material
Paracetamol, fine crystal Phenylephrine Hydrochloride
128.00
Ph.Eur Ph.Eur Ph.Eur Ph.Eur Ph.Eur Ph.Eur Ph.Eur Ph.Eur
1.57 6.42 7.50 1.52 0.77 2.31 1.54
Caffeine
Croscarmellose Sodium Sodium Laurilsulfate Magnesium Stearate
Maize Starch Purified Talc
TOTAL 150 kg A 150 kg batch size yields approximately 257,000 capsules.
The proposed maximum full-scale production batch size of Day capsules is 1000 kg bulk product. The following table gives the proposed batch formula for a maximum full-scale production batch of Day capsules.
Formula Quantity/kg
Quality Standard
Raw Material
Paracetamol, fine crystal Phenylephrine Hydrochloride
856.00 10.40 42.80 50.00 10.10 5.14 15.40 10.30
Ph.Eur Ph.Eur Ph.Eur Ph.Eur Ph.Eur Ph.Eur Ph.Eur Ph.Eur
Caffeine
Croscarmellose Sodium Sodium Laurilsulfate Magnesium Stearate
Maize Starch Purified Talc
TOTAL 1000 kg A 1000 kg batch size yields approximately 1,711,000 Day capsules. It is proposed that other suitably validated smaller batch sizes will be used up to the proposed maximum batch size of 1000 kg.
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